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Why DFM Should Start at Project Kickoff

DFM is not a final checklist. Learn why involving manufacturing from day one reduces redesigns, lowers cost, and keeps PCB projects on schedule.
January 20, 2026 by
Why DFM Should Start at Project Kickoff
Kari Rantakoski

DFM is not a final checklist. It is a part of a good design process.

Design for Manufacturability (DFM) is often misunderstood as a late-stage review step.

In reality, it is a mindset that must guide PCB projects from the very beginning.

The most successful electronics programs involve manufacturing at project kickoff,
long before schematics are frozen or layouts begin.

Starting DFM early allows teams to make informed decisions about stackups,
materials, tolerances, components, panelization, and test strategy
when changes are still inexpensive and fast.  

Late DFM, by contrast, turns small issues into schedule and cost risks.

Organizations that treat DFM as a core part of project planning
ship faster, scale smoother, and avoid unpleasant surprises.

DFM does not slow development—it removes friction.

Ready to Reduce PCB Surprises?

If you’re navigating complex requirements, tight schedules, or production risk, Comtec Labs offers a full suite of services to streamline your workflow:

PCB design service
PCB prototyping service
PCB component sourcing
PCB component assembly
PCB testing service
PCB repair and modifications
Printed circuit board production
PCB mass production

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